cap liner inserter , wad inserting equipment , wad placement machine , liner sealing machine

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A Wad Inserting Machine, also known as a cap liner inserting machine or wadding machine, is an industrial device used in manufacturing and packaging facilities to automate the process of inserting liner wads or seals into the caps or closures of bottles, jars, or containers. These wads are often made of materials like foam, cork, or plastic and serve various purposes, including sealing the product, preserving freshness, preventing leakage, and ensuring tamper-evidence. Here’s a description of a typical wad inserting machine:

1. Feeding System: The wad inserting machine typically has a feeding system that loads pre-cut wads or liner seals from a roll or stack. These wads are supplied in a continuous or semi-continuous manner to ensure a consistent supply for the insertion process.

2. Cap Handling Mechanism: The machine is designed to accommodate a variety of cap sizes and types. It often includes a cap sorting and feeding mechanism that orients and conveys the caps to the wad insertion station. This station holds the caps in place during the insertion process.

3. Wad Insertion Head: The heart of the machine is the wad insertion head, which is responsible for accurately placing the wad into the cap or closure. The insertion head typically uses vacuum or mechanical grippers to pick up and position the wad precisely.

4. Adjustable Settings: Wad inserting machines are highly customizable to handle different cap sizes, wad materials, and insertion positions. Operators can typically adjust settings such as wad size, insertion depth, insertion speed, and cap orientation.

5. Control Panel: These machines often have a user-friendly control panel or touchscreen interface where operators can set parameters, control the insertion process, and monitor machine status and performance.

Wad inserting machines are commonly used in industries such as pharmaceuticals, food and beverage, cosmetics, and chemicals where product integrity and tamper-evidence are essential. They offer several advantages, including increased production efficiency, reduced labor costs, improved product sealing, and compliance with industry regulations. Their versatility and ability to handle a wide range of caps and wad materials make them a valuable asset in modern packaging processes.

Shree Bhagwati Machtech India Private Limited provides complete solutions in Packaging Equipment’s and Materials. Our core Product range is Bottle Washing, Bottler Rinsing, Bottle Fillers, Bottle Capping, Bottle Labeling, Shrink Sleeve Applicators, Shrink Tunnel, Shrink Chambers, Shrink Wrapping Machines, Material Handling Equipment’s, Conveyors, Self Adhesive Sticker Labels and Printed Shrink Sleeves. We have supplied various machines for Talcum Powder Filling, Oil Filling, Adhesive Filling, Glue Filling, Gum Filling Lines, Milk Powder Filling Lines, Pharma Syrup Lines, Face Cream Filling Lines, Hair Oil Filling Lines, LIP Balm Line, Petroleum Jelly Filling Line, Cosmetic Filling Lines, Mineral Water Line, etc….
Our Machines are widely used in Pharma Syrup, Dry Syrup, Honey, Edible Oil, Lubricant Oil, Hair Oil, Shampoo, Phenol, Fruit Juice, Ready to Drink Juice, Cosmetics, Talcum Powder, Bleach Powder, Herbal Powder, Ayurveda Powder, Wine, Liquor, Electrical Components, Dental Products, Adhesive, Glue, Rubber Adhesive, Stationery, LIP Balm, Petroleum Jelly, Hair Developer, Hair Straightener, Hand Wash, Dish Wash, Hand Sanitizer, Cosmetic Lotion, Hair Wash, etc.


Manufacturing Unit: 1
Plot No : 2802, Road No 4 E, Opp, Airway Surgical , Near Winflex ltd,
Ramol Cross Roads, G.I.D.C, Phase 4, Vatva, , Ahmedabad – 382445, Gujarat – India.

Manufacturing Unit: 2
Plot No. 5/22, Phase-1, G.I.D.C., Vatva, Ahmedabad – 382 445, Gujarat, India

Manufacturing Unit : 3
Plot No 708-P/18 Mukti Chokdi, Opp. GIL,G.I.D.C. Ankleshwar, Dist- Bharuch. Pin – 393002. Gujarat, India.

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